Spinning                                                            Weaving

BSL continues to be on the cutting edge of manufacturing technology and systems. In quest for excellence, great attention is paid to details at every stage of production--from raw material to finished product.

• Greasy Wool is imported from Australia and then scoured and combed into tops and dyed on HTHP machines. It's dried using the Strayfield Radio Frequency Dryer from UK

Preparation of worsted yarn

• The worsted yarn is prepared on internationally acclaimed N Schlumberger & Cie machines from France, which mixes the fine polyester and woollen blends.
• The fiber is passed through the latest GN 6 Gilling machines, for homogenous mixing and uniformity. Subsequently, the fibers are combed on PB 30, PB 31 and latest PB 32 machines, which removes the impurities and give them their characteristic strength.
• The finishing of the fiber is done on GC-15 Gilling machines, with electronically controlled Auto-leveler and GV-11 Gill Box.
• The spinning of the yarn is done on the latest spinning machines like 421-E ZINSER Ring Spinner and COGNETEX IDEA-73 of Italy. 100% knot-less wool yarn is produced on Thermosplicer and Airsplicer and wool blended yarn are produced on Schlafhorst (Germany) 238 & 338 Autoconers.
• Assembly winding and twisting is done on the PS-METLER and PRERNA/Star Volkmann TFO systems by using the Mesden (Italy) splicers for producing knot-less twisted yarn.
• The yarn is finally checked for quality and all imperfections are removed on electronically controlled Loepfe TK-840 yarn master.

Weaving

While the richest quality Australian Merino wool & Trevira polyester go into blended suitings, weaving systems also play a very important part in determining the quality of the finished product.

• The yarn is woven on Shuttleless P-7100 projectile and G 6200 & G6300Rapier weaving machines with electronic Dobby from Sulzer Textil, Switzerland.
• For precision weaving of monograms we use the Eltex Electronic Jacquard Machine from Sweden.
• Warping is done on the Benninger Ergotronic of Switzerland, Comsa Tecnor machines from Spain and other Indian Warping machines.